HJ6060 Automatic Tube MIG Welding Manipulator for Pipe Inside and Outside Seam Welding
Welding manipulator is working together with roller frame, positioned and etc. To weld the work piece inside and outside circular seam, corner seam, outside and inside longitudinal seam. According to customer specific need, various structures, welders, and assistant devices like tracking, sway, monitor, flux recovery and transmission are optional for users. Besides, we can also design and manufacture the exact type suited for users too.
Structure: Fixed type, fixed and rotary (manual) type, mobile and rotary type.
Function: The cross arm effectively stretch and lift. The welding head can adjust up and down, left and right. Standing column turns, vehicle moves.
The cross arm operation accuracy: ≤ 1mm/1000m.
Welder optional: Automatic SAW, CO2 MAG/MIG, TIG welder.
Optional function: Flux recovery and transmission machine, video monitor, welding seam sway, automatic tracking, arc length control, platform for worker.
| Model | HJ2020 | HJ3030 | HJ3040 | HJ4050 | HJ5060 | HJ6060 | HJ7070 | HJ8080 |
| effective arm extension stroke m | 2-3 | 3-5 | 4-6 | 4-7 | 4-8 | 4-9 | 7-9 | 4-10 |
| effective arm vertical stroke m | 2 | 3 | 3 | 4 | 5 | 6 | 7 | 8 |
| arm extension speed mm/min | 120-1200 AC frequency converter stepless speed adjustment |
| arm elevation speed mm/min | 500 | 1000 |
| column rotary angle ° | ±180 by manual |
| arm end load kg | 100 | 200 |
| vehicle travel speed mm/min | 2000 |
| vehicle slide center distance mm | 1200 | 1560 |
| cross shape adjusting unit mm | up and down 100, left and right:100 |
Equipment composition of HJ6060 welding manipulator
1, HJ6060 type welding machine (moving type): 1 set
2,Mobile trolley walking parts 1 set
3, MZ-1000 automatic submerged arc welding machine 1 set
4, flux recovery conveyor integrated machine 1 set
5, electrical control part
Main technical parameters
| No. | Item | Unit | HJ6060 |
| 1 | Equipment size | | moving type(without rail) |
| 2 | Arm lift stroke | mm | 6000 |
| 3 | Arm extension stroke | mm | 6000 |
| 4 | Arm guide rail width | mm | 35 |
| 5 | Standing column guide rail width | mm | 35 |
| 6 | Guide wheel seat supporting way | | Rectangle guide rail, three facet supporting. |
| 7 | Arm extension speed | mm/min | 120-1200 |
| 8 | Drive way | | Rack and pinion pair |
| 9 | Speed adjustment way | | AC frequency stepless adjustment |
| 10 | Arm extension motor power | kw | 0.55 |
| 11 | Arm lifting speed | mm/min | 500 |
| 12 | Drive way | | chain wheel and chain pair |
| 13 | Arm front end load capacity | kg | 300 |
| 14 | Control wire length | m | 15 |
| 15 | Equipment structure type | | movable and rotary type |
| 16 | Cross precision adjustor stroke | Up and down | mm | 100 |
| Left and right | mm | 100 |
| 17 | cylinder diameter adapted | | mm | Φ500∽Φ6000 |
| 18 | Cross slide | | mm | ±50 |
| 19 | Welding speed | | | 100-1000mm/min |
Mobile trolley walking parts
The trolley is walking on the pre-laid guideway, the four-wheel contact guide is stable, and the constant speed, motor and reducer drive are adopted. The two side design of the car has safety protection device, check the guide rail to ensure the safety of the whole machine. The column and the rotary mechanism are fixed on the surface of the vehicle with high strength bolts to form an integral part.
MZ-1000 submerged arc welding machine
| MZ-1000 submerged arc welding machine |
| No. | Name | Unit | MZ-1000 |
| 1 | output characteristics | | Drop feature |
| 2 | The power input voltage/frequency | Hz | three phase 380V±10%/50 |
| 3 | output rating | kW | 44 |
| 4 | Rated power current | A | 83 |
| 5 | Rated Duty Cycle | | 100% |
| 6 | Current Adjustment Range | A | 60-1000 |
| 7 | voltage setting range | V | 20-50 |
| 8 | Output noload voltage | V | Submerged arc welding:90±10
manual metal-arc welding:75±5 |
| 9 | full load efficiency | | 92% |
| 10 | Full load efficiency | | 0.88 |
| 11 | Diameter of Welding Wire | mm | 2-5 |
| 12 | wire feed speed | cm/min | 40-450 |
Main features of MZ-1000 submerged arc welding power source:
(1) using IGBT inverter technology, to ensure that the welding current in the grid voltage fluctuation and arc length change in the case of a high degree of stability, arc self regulating ability;
(2) with the function of hand arc welding and carbon arc, the utilization rate of equipment is increased;
(3) arc current and thrust current can be adjusted continuously;
(4) the loading rate is up to 100%;
(5) all digital preset and display, suitable for wide range of welding parameters, reliable performance.
(6) automatic transmission wire.
(7) the welding process is affected by the voltage fluctuation of power network;
(8) temperature protection function;
(9) application industry wide: shipbuilding, boiler, chemical industry and other industries;
(10) application of plate: carbon structural steel, stainless steel, heat resistant steel and composite steel.
Remark: the technical parameters of MZ-1000 type submerged arc automatic welding machine are for reference only, and the actual parameters are provided by the manufacturer.
Flux recovery delivery all-in-one machine
| Flux recovery delivery all-in-one machine |
| NO. | Name | Unit | MZ-1000 |
| 1 | Model | | YS-HS150A |
| | Motor power | KW | 4 |
| 2 | Bleed pressure | MPa | 0.2-0.8 |
| 3 | The largest recycled | KG | 80 |
| 4 | Vacuum degree | KPa | 14.4 |
The electric control system mainly consists of electric control box and hand control box.
Electric control box by the frequency control system, contactor, button, such as the composition of the main low-voltage electrical components, such as the use of SIEMENS and other well-known brands, and its reliable performance, easy maintenance. Variable frequency speed regulation system using domestic encom - low noise, high performance, multi-function inverter. With wide range and constant torque speed characteristics, stable speed, torque ripple characteristic. The control signal of the use of analog control, speed display using high precision digital display meter, high stability and strong anti-interference ability.
Main scope of supply
| No. | Part Name | Qty | Main composition |
| 1 | HJ6060 type welding machine (moving type) | 1 | Mobile trolley walking parts ,column combination, enhance parts, guiding parts, cross regulation parts, etc |
| 2 | MZ-1000 automatic submerged arc welding machine | 1 | The welding power supply, wire head, control box, welding cables and control cables and so on |
| 3 | Flux recovery delivery all-in-one machine | 1 | Flux recycling barrel, vortex air pump, solenoid valve, etc |
| 4 | Electrical control components | 1 | The main control cabinet + wireless control box |
| 5 | Delivery attached documentation | 1 | Product instruction for use, frequency converter operation manual, certificate of approval, shipping list and electrical schematic diagram, etc |
